Hybrid Injection Molding

Hybrid Injection Molding

Details
Turntable control by servo motor,high efficien-cy and energy-saving.
Special reserved in the injection unit frame toinstall the smaller injection unit or short screw.
Single cylinder injection base advance unit withguide linear.
Modular design,injection unit can exchange withdifferent model.
Optimized control system excellent in responseand reactions.
Category
Hybrid Injection Molding Machine
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Description
Technical Parameters

Twin-color Solution

 

Turntable control by servo motor,high efficien-cy and energy-saving.

Special reserved in the injection unit frame toinstall the smaller injection unit or short screw.

Single cylinder injection base advance unit withguide linear.

Modular design,injection unit can exchange withdifferent model.

Optimized control system excellent in responseand reactions.

 

Clamping Unit

Moveable platen with 180°turntable,can place two moulds,to produce two color products.Turntable don't touch with platen when turning,to reduce abrasion,precise to confirm turntable position before close mold,to ensure mould safety.

New design clamping unit provide stable and fast performance.Upgrade mechanic intensity of whole structure,rigidity and fatigue are enhanced.

Euro ejector structure,easy maintenance and fast mount moulds.

Tie bar and ejector guide sleeve used graphic bushing,movable platen and back platen used copper block,ensure fast and precise open/close mold.

Turntable is controlled by servo motor,can reduce the turntable turn time, can be more fast and precise.

Injection Unit

Adopt single cylinder injection base advance,higher accuracy.

Barrel with PID temperature control.

Injection unit with double separate set screw&barrel,injection on fly,double color with one shot products,to reduce the cycle time.

Equipped with linear guard,ensure accurate and fast injection start-up speed.

Injection unit can be with different size,adapt with different double color products.

Hydraulic Unit

Hydraulic circuits adopt top brands valve and hose.

Equipped with DIN standard cone with sealing ring joint, manifold with G thread sealing gland.

Self-sealing magnetic oil filter,convenient to maintenance.

Control System

Adapt with high-performance KEBA controller,large LCD display and man-machine friendly interface.

Standard with 3 color alarming light.

 

Specifications

 

PARAMETER

UNIT

HMD160DP-NS

international size rating

--

300

300

INJECTION UNIT

 

A

B

Injection volume(theoretical)

cm³

93

141

Injection weight(PS)

g

85

128

oz

3

4.5

Injection rate

g/s

89

163

Screw diameter

mm

26

32

Injection pressure

MPa

342

226

Screw L/D ratio

--

23

21.2

Screw stroke

mm

175

175

Screw speed

r/min

280

280

CLAMPING UNIT

Clamping force

kN

1600

Mold Opening stroke

mm

340

Platen size

mm

960×680

Rotary table diameter

mm

800

Dist.between tie bars(H×V)

mm

710×440

Max.daylight

mm

800

Mold thickness(Min-Max)

mm

160-460

Ejection stroke

mm

140

Ejection tonnage

kN

38×2

Distance between barrel centers

mm

420

POWER UNIT

 

Hydraulic system pressure

MPa

17.5

Pump motor power

kW

23

31.3

Heater power

kW

6.8

6.8

Number of temp control zones

--

2×4

OTHERS

Oil tank capacity

L

330

Machine dimensions(L×W×H)

m

5.2×1.76×2.1

Machine weight

Ton

7.1

 

Platen Dimension

 

product-1267-399

 

Single-color Solution

 

Clamping Unit

Middle part strengthen design clamping unit and robustness tie bar,with the finite element analysis and optimization,the clamping mechanism has the advantages of smooth and fast movement,good rigidity platen and long lifespan of tie bar.

Standard with T-slot,easy mold mounted.The hydraulic motor drives the automatic mold adjustment device,stable,fast and efficient,and saves the time of mold mounted.

Injection Unit

Optimized the screw and barrel,to improve the reject ratio.

Redesign the new injection system with twin-cylinder balanced injection system,to ensure more smooth injection.Some special models equipped with high-speed single cylinder injection unit,All series adopting linear guide design,with lower resistance.Injection and charge back pressure more fast,with high injection precision.

Optimized the injection system for laptop products to improve the product yield,increase the injection pressure and injection speed.

Hydraulic Unit

Equipped sync servo motor and driver,with digital close loop control,energy saving and high efficiency,fast response and precision control,more stable at low flow situation.

Control System

Standard with safety relay,safety hydraulic valve and metal cover protection are designed in accordance with GB2530 national safety standards,adding thermal master switch protection and five-hole plug protection toimprove the safety performance of the whole machine.The key components are imported brands such as Schneider,ABB,OMRON etc.

Equipped with high-performance controller,large LCD display and simple friendly operational interface.

 

Specifications

 

PARAMETER

UNIT

HMD128MPS

international size rating

--

381/128

INJECTION UNIT

Injection volume(theoretical)

cm³

125

153

Injection weight(PS)

g

114

139

oz

4.0

4.9

Injection rate

g/s

88

107

Screw diameter

mm

29

32

Injection pressure

MPa

303

249

Screw L/D ratio

--

22:1

20:1

Screw stroke

mm

190

Screw speed

r/min

0~300

CLAMPING UNIT

Clamping force

kN

1280

Mold Opening stroke

mm

380

Platen size

mm

610×610

Rotary table diameter

mm

410×

Dist.between tie bars(H×V)

mm

410

Max.daylight

mm

810

Mold thickness(Min-Max)

mm

150~430

Ejection stroke

mm

125

Ejection tonnage

kN

42

POWER UNIT

Hydraulic system pressure

MPa

16

Pump motor power

kW

21

Heater power

kW

6.4

Number of temp control zones

--

4

OTHERS

Oil tank capacity

L

160

Machine dimensions(L×W×H)

m

4.7×1.1×1.8

Machine weight

Ton

4

 

Platen Dimension

 

PLATEN DIMENSION2

PLATEN DIMENSION3

 

 

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